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  • Sheet Metal Fabrication Service Machining Metal Parts

    Sheet Metal Fabrication Service Machining Metal Parts

    What is sheet metal fabrication?

    Sheet metal fabrication is a manufacturing method that involves cutting and bending sheets of metal to form different shapes.

    Sheet metal fabrication is more cost-effective than CNC machining when it comes to metal components with uniform wall thickness.

     

    Available materials for sheet metal

    Aluminum, Stainless steel, Mild steel, Copper

    Available sheet metal fabrication processes

    Sheet metal fabrication, it is the process that is used to manipulate materials to create a component that will be used in an end product. It involves a material being cut, formed and finished. Sheet metal fabrication is used in pretty much every sort of manufacturing field, notably in medical equipment, computers, electronics and appliances. Essentially, anything that is constructed out of or contains metal will have gone through these processes:

    Cutting

    There are a number of ways that sheet metal can be cut into smaller pieces – shearing involves a cutting machine using shear stress to cut down a large piece of material into smaller ones; electrical discharge machining (EDM) involves conductive materials being melted with a spark from a charged electrode; abrasive cutting involves the use of grinders or saws to cut through material; and laser cutting involves the use of a laser for achieving precise cuts in sheet metal.

    Forming

    After the metal has been cut, it will be formed into what shape is desired for the component it is needed for. There are several techniques of forming that can be used – rolling involves flat pieces of metal being shaped over and over with a roll stand; bending and forming involves the material being manipulated by hand; stamping involves the use of tools to stamp designs into the sheet metal; punching involves holes being put into the surface; and welding involves one piece of material being joined to another using heat.

    Finishing

    Once the metal has been formed, it will be passed through a finishing process to ensure it is ready for use. This will involve the metal being sharpened or polished with an abrasive to remove or eliminate rough spots and edges. This process may also involve the metal being quickly cleaned or rinsed to ensure that it is completely clean when it is delivered to the factory for its intended purpose.

    Available surface finishes for sheet metal

    Surface finishes are applied after machining and can change the appearance, surface roughness, hardness and chemical resistance of the produced parts.

    1. Standard:  Parts as delivered as cut and bent, no additional treatment applied. Sharp edges are broken and deburred for safe handling.

    2. Bead Blasted: Parts are bead blasted with glass beads which results in a grainy texture. Sharp edges are broken and deburred for safe handling.

    3. Brushed: Parts are manually brushed with grit #180 after cutting and bending. Sharp edges are broken and deburred for safe handling. Ideal to reduce the surface roughness of a part.

    4. Brused + Anodized type II: Parts are dipped in an anodizing bath (type II) after manual brushing. Ideal for increasing the corrosion resistance of the part. Ideal for increasing the corrosion resistance of the part. Sharp edges are broken and deburred for safe handling.

    5. Bead blasted + Anodized type II: Parts are dipped in an anodizing bath (type II) after bead blasting. Ideal for increasing the corrosion resistance of the part. Sharp edges are broken and deburred for safe handling.

    6.Anodized type III (Hardcoat): Parts dipped in an anodizing (type III) bath directly after fabrication. Ideal to improve corrosion and wear resistance of components. Sharp edges are broken and deburred for safe handling.

    7. Powder coated : Powder coating layer is applied directly after fabrication. Sharp edges are broken and deburred for safe handling.

    8.Black oxide: Parts are dipped in a black oxide bath after fabrication. Ideal to improve improve corrosion resistance and minimize light reflection in steel components. Sharp edges are broken and deburred for safe handling.

    9. Chromate conversion coating: Parts are dipped in an alodine bath directly after fabrication. Ideal to increase the corrosion resistance of the part while maintaining its conductive properties. RoHS compliant. Sharp edges are broken and deburred for safe handling.

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  • Rapid Aerospace Milled Customized Steel CNC Machining Parts

    Rapid Aerospace Milled Customized Steel CNC Machining Parts

    SENZE has strictly quality control process, and also has imported CMM(Coordinate Measuring Machine), and VMS(Projector) in order to reach the quality standard of clients. Our customers trust us to supply right first time and they can rely on our highly experience team of engineers and timely delivery.

  • OEM Robot Prototype Custom Bicycle Titanium Alloy CNC machining Parts

    OEM Robot Prototype Custom Bicycle Titanium Alloy CNC machining Parts

    We can custom the spare parts as the drawing and requirement. The main materials we can do include SS201, SS304, AL6061 T6, AL6063, AL7075, Brass, Copper, Titanium, Alloy, ABS/PC/POM/PEEK/PMMA/PVC etc. CNC can be used to produce machining parts and prototypes very quickly with high precision, at a high production rate, the materials used are strong and durable for testing. Provide the 2D and 3D drawing (PDF for 2D;IGS/STP/STEP for 3D drawings) to us, we will custom the precision cnc machining parts for you.

  • Polishing Lathe High Precision CNC Machining Prototype Turning Plastic Parts Service

    Polishing Lathe High Precision CNC Machining Prototype Turning Plastic Parts Service

    In plastic CNC machining (Digital Computer Control), the part is manufactured by machining in the mass of a plastic block by digital milling machines. This rapid prototyping technology is suitable for unit production in the context of functional testing.

    CNC machining of plastic prototype parts is a so-called “subtractive” method because there is the removal of material. A wide selection of resins allows parts to be obtained in the “right material”, thus allowing mechanical properties close to the injection-molded part (ABS, PC, PP, PVC, POM, PMMA, PA 6/66).

  • Electric Tool Spare Medical Precision CNC Plastic ABS Machining Parts
  • SS304 Machining Prototype Stainless Steel CNC Motorcycle Parts Service

    SS304 Machining Prototype Stainless Steel CNC Motorcycle Parts Service

    1.Advance CNC lathes machining center

    2.DMG 5 axis CNC machining center

    3. 3/4 axis CNC machining center

    4.EDM/WEDM Machines

    5.Mold–plastics/steel mold service center 6.VMS+CMM QC test system.

  • Nickel Plating CNC Car Auto Precision Custom Machining Milling Parts Service

    Nickel Plating CNC Car Auto Precision Custom Machining Milling Parts Service

    Customized metal hardware as the drawing and requirement. The main materials we can do include SS201, SS304, AL6061 T6, AL6063, AL7075, Brass, Copper, ABS/PC/POM/PEEK/PMMA/PVC etc. CNC can be used to produce machining parts and prototypes very quickly with high precision, at a high production rate, the materials used are strong and durable for testing. Provide the 2D and 3D drawing (PDF for 2D;IGS/STP/STEP for 3D drawings) to us, we will custom the precision cnc machining parts for you.

  • CNC Milling Prototype Stainless Steel Robot Precision Machining Parts

    CNC Milling Prototype Stainless Steel Robot Precision Machining Parts

    Senze company specialized in high precision 3 4 5 axis CNC Machining parts hand mold OEM with high-end technology.

  • Turning Shaft Aircraft High Precision OEM Machining Parts

    Turning Shaft Aircraft High Precision OEM Machining Parts

    Custom all kinds of machining parts and prototypes. Senze can produce these parts very quickly with high precision, at a high production rate, the materials used are strong and durable for testing.

    CNC machining is a subtraction manufacturing process that uses rotating computer-controlled cutting tools like drills, end mills, and turning tools to remove material from a solid block of material, thereby shaping the part. Senze Precision is offering the full range of CNC milling processes, drilling, boring, countersinking, counter boring, tapping, reaming, wire EDM and EDM, plus more. We can rapidly produce your CNC machining parts with tight tolerances and excellent mechanical properties.

  • Musical instruments Spare Custom Brass Machining Parts

    Musical instruments Spare Custom Brass Machining Parts

    Senze precision can custom all kinds of musical instruments parts as customer’s drawing. And as your requirement to make the surface treatment. CNC can be used to produce machining parts and prototypes very quickly with high precision, at a high production rate, the materials used are strong and durable for testing.

    CNC machining is a viable option for manufacturing parts with a range of materials and surface  finishes. Senze Precision is offering the full range of CNC milling processes, drilling, boring, countersinking, counter boring, tapping, reaming, wire EDM and EDM, plus more. We can rapidly produce your CNC machining parts with tight tolerances and excellent mechanical properties.

  • China Custom Turning Precision Gold Plating CNC Brass Machining Parts

    China Custom Turning Precision Gold Plating CNC Brass Machining Parts

    This machining parts is the brass material, and surface treatment is gold plating, it is turning and bending technical for machining.

  • Precision Custom Milling CNC Machining Aluminum Parts Service

    Precision Custom Milling CNC Machining Aluminum Parts Service

    CNC can be used to produce machining parts and prototypes very quickly with high precision, at a high production rate, the materials used are strong and durable for testing.   CNC machining is a viable option for manufacturing parts with a range of materials and surface  finishes. Senze Precision is offering the full range of CNC milling processes, drilling, boring, countersinking, counter boring, tapping, reaming, wire EDM and EDM, plus more. We can rapidly produce your CNC machining parts with tight tolerances and excellent mechanical properties.

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